HEXTRONICS
Hextronics' cutting edge hvac system sets new standards in drone deployment technology
In the rapidly advancing world of drone-in-a-box technology, Hextronics has taken a bold leap forward with its revolutionary HVAC system. Built through extensive testing, and experimentation, this system is designed to redefine climate control for autonomous drone operations.
HVAC technician, Carlos Carrillo, elaborates on the performance of the system in hextronics' drone deployment stations
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As drones take on critical roles across industries—from security to infrastructure inspection—the need for reliable, autonomous charging and storage solutions has never been more urgent. Hextronics’ HVAC system rises to this challenge, keeping drones operational in extreme temperatures by ensuring that each unit is maintained at optimal conditions within its docking station. This advanced system doesn’t just heat and cool; it adapts to ever-changing environments, safeguarding drone components and batteries from overheating or freezing, thereby extending their lifespan and reliability.
refining a revolutionary model
PUSHING BOUNDARIES IN EFFICIENCY
Efficiency isn’t just a goal; it’s a continuous journey at Hextronics. Carillo emphasizes that each iteration of the HVAC system brings new improvements, allowing the company to push boundaries in terms of energy consumption, speed of temperature regulation, and integration with the drone’s operational needs.
By actively preventing sand, dust, and humidity from infiltrating and damaging the unit, this system ensures drones remain operational and protected in even the harshest environments. "You can deploy to almost anywhere: the Amazon, the Arizona desert, Saudi…" Carlos explains. This innovative solution not only extends the lifespan of drone components but also enables uninterrupted operations for industries like security, agriculture, and infrastructure inspection.
The technology was refined through rigorous testing in a custom greenhouse where Carlos could manually control and maintain the temperature inside. Carlos pushed the the HVAC to its limits and experiment with different currents to perfect its efficiency and adaptability.
Test of the Atlas HVAC, new fan and big compressor
This test aimed to evaluate the equipment’s performance under overheating conditions, beginning with an indoor temperature over 100°F and outdoor temperatures surpassing 110°F and peaking above 120°F. Despite these extreme conditions, the HVAC system exceeded expectations, successfully controlling and even reducing temperatures in critical areas. Notably, no additional ducts are required; simply aligning the sheet metal holes with the HVAC air outlet improves the system’s performance.
performance test exceeding 148°F
This test aimed to determine the maximum operating temperature, performance, and cooling capacity. For the first time, the system exceeded 140°F, reaching a maximum of 145°F despite the HVAC not being airtight, lacking a rear cover, and without thermal insulation. While efficiency declines above 140°F, addressing these design elements could allow the system to handle slightly higher temperatures without performance loss.
This meticulous process has resulted in an HVAC system that not only protects drones but optimizes their readiness, ensuring operations can continue uninterrupted, even in the most demanding conditions.
